Foundry

Foundry

Our foundry is equipped with advanced melting and casting facilities to produce high-quality cast iron and ductile iron components.

Advanced melting systems
Controlled casting processes
Cast iron & ductile iron production
Consistent material composition

MACHINERY & EQUIPMENT

Induction Furnace

Induction Melting Furnace

Line 1 – Present Scope

  • Make: Electrotherm, 550 kW / 1000 Hz Quick Melt “IG-nite” Series
  • Digitally controlled IGBT inverter technology
  • Double Crucible System
  • Capacity: 500 kg
  • Melting Capacity: 468 MT per month

Line 2 – Future Scope

  • Induction Furnaces – 1000 kg
  • Double Crucible
  • Melting Capacity: 936 MT per month
Sand Plant
Sand Plant

Sand Mulling & Mixing System

Line 1 – Present Scope

  • Make: Rhino Machines
  • Sand Plant Capacity: 10 MT / Hour
  • High Speed Mixture: 500 kg Batch
  • Auto Dosing System for Bentonite, Lustrous Coal & Silica Sand
  • Automatic Cross Conveyor Sand Handling System
  • Automatic Mould Box Transfer System
  • Automatic Knock Out & Punch Out
  • Automatic Sand Cooling System
  • Automatic Sand Testing RTC System
  • Mono Rail Pouring Track System

Line 2 – Future Scope

  • Planned Expansion & Capacity Enhancement
Mould Making

Mould Making Facility

Line 1 – Present Scope

  • High Pressure Moulding Line
  • Mould Size: 610 x 610 x 150 / 150 mm
  • Mould Size: 610 x 610 x 260 / 260 mm
  • Rated Capacity: 60 Moulds / Hour
  • Casting Weight Range: Few grams to 100 kg

Line 2 – Future Scope

  • Expansion as per Production Requirements
Core Making

Core Making Facility

  • Complete In-House Core Making Setup
  • CO₂ Core System
  • Cold Box Core Shooter
  • Make: Makewell – Horizontal Type
  • Capacity: Up to 50 kg
  • Fully Automatic with Trolley Top & Bottom Ejection
  • Shell Core Shooter
Shot Blasting

Shot Blasting Machine

  • Make: Gostolin
  • Fully Automatic Hanger Type
  • Machine Type: VKP-1000 x 1200
  • Dust Collector – Cassette Type
  • Magnetic Separator
Grinding Facility

Fettling & Grinding Facility

  • Kelson’s Pedestal Grinder – 18 Inch
  • Pencil Grinder
  • Heavy Duty Industrial Grinding Machines
Water Circuit

Water Circuit & Pollution Control System

Water Circuit

  • Complete Pump House with Standby Pump Set
  • Cooling Tower
  • Overhead Emergency Water Tank

Pollution Control

  • Complete System as per Government Norms
Machining

Machining Facility

  • Lathe, Drill & Conventional Machines Available In-House
  • VMC, CNC, HMC – Under Future Planning Scope
  • Dedicated Area Allocated for Complete Machine Shop

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